Mazda Motor Corporation has selected Ford
Motor Company's Valencia Vehicle Operations
Plant in Almussafes, Spain, to produce its
small B-class car for the European market.
Production is expected to begin in early
2003.
The decision will give Mazda initial
production
capacity of 40,000 units annually for
the
European market and will help Mazda
address
its vulnerability to fluctuations in
currency
exchange rates. Almost all of Mazda's
production
for Europe is currently produced in
Japan.

Ford Motor Company's Valencia Vehicle Operations Plant in Almussafes,
Spain
At the same time as today's Mazda announcement,
Ford announced plans to build its next-generation
Fiesta model at the plant. The facility,
based in the city of Almussafes, 20 kilometres
from Valencia, currently produces the popular
and successful Ford Focus and Ka models.
The Almussafes plant will become the second
source for Fiesta, which will also be built
at Ford's Cologne Assembly Plant.
"We selected Valencia, in part,
because
the plant and its employees have demonstrated
their ability to produce two totally
different
vehicles on the same site, efficiently
and
with consistently high quality,"
said
Mazda Motor Corporation President,
Mark Fields.
"That combination of flexibility
and
quality makes Valencia ideal to handle
these
vehicle programmes."
"This decision is a win-win for
both
Mazda and Ford," Fields added.
"It
gives us a cost-efficient European
production
base, and it makes us less vulnerable
to
currency fluctuations. It also enables
Ford
to enhance the use of its facilities
by accommodating
Mazda products."
Fields left the door open to the possibility
of similar cooperative ventures in
the future.
"Our partnership with Ford Motor
Company
gives both sides many strategic options,
including building Mazda cars and trucks
at Ford facilities - and producing
Ford cars
and trucks in Mazda facilities,"
Fields
said. "We will continue to pursue
this
where it makes business sense to do
so without
reducing our ability to deliver on
customer
expectations for each of our unique
brands."
Fields also announced the appointment
of
Mazda Director Akira Marumoto in charge
of
European Research and Development and
Production
Operations. Among other things, Marumoto
will oversee preparations for the start-up
of 2003 Mazda production at the plant
and
will be responsible for ensuring Mazda's
strict quality levels. Marumoto, 43,
previously
had been Mazda's Director, Product
Quality
Division in Hiroshima.
An adjoining supplier park to the Ford
site
in Almussafes will support the production
of the Mazda model and will offer modular
production capability and modern supply
systems.
Ford employs 7,100 its Valencia Vehicle
Operations
Plant. The total site, including the
supplier
park, employs more than 9,700.
Ford Motor Company Valencia Vehicle Operations Plant, Almussafes, Spain |
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Address: | |
Poligono Industrial de Almussafes
46440 ALMUSSAFES, Valencia, Spain |
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Ford Factory Spain, opened in 1976, is in
Almussafes, Valencia;20 kilometres from the
city of Valencia. |
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It is a full-fledged factory, with a surface of 2,734,620 sqm, including 574,000 sqm of office space. |
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Approx. 7,100 employees work at the plant,
in two shifts (Approx. 2,600 employees work
at supplier park). |
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Body & Assembly Plant: |
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Current production capacity is 450,000 vehicles/year
(shared between Ford Focus and Ford Ka) |
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2000 production: 343,794 units (Ka 146,680
/ Focus 197,114) |
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2000 exports: 287,052 units |
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Employment (1999): Hourly paid 5,000 / Salaried 600, total 5,600 |
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There are two Engine Plants:
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Since 1989 the average annual production is 540,000 units; more than 70%
are exported to plants at Cologne and Saarlouis, Germany and to Brazil. |
1) Valencia Engine #1 : opened in 1976 |
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2001 model year product: 1.3 litre Endura-E |
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2000 production: 275,781 units |
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2000 exports: 131,745 units |
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Employment (1999): Hourly paid 1,000 / Salaried 100, total 1,100 |
2) Valencia Engine #2 : opened 1995 |
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2001 model year product: 1.25 and 1.4 litre ZETEC-SE |
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2000 production: 170,786 units |
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2000 exports: 165,309 units |
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Employment (1999): Hourly paid 380 / Salaried 20, total 400 |
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Supplier Park: Suppliers are located adjacent to the Ford
site in Almussafes. Currently, there are
38 suppliers operating there since the launch
of the Ford Ka in 1996; six suppliers have
facilities under construction; and, another
11 plan to locate there. |
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The actual surface is 660,000 sqm, and there is a plan to double the size
of the complex to more than 1.3 million sqm in 2002. |
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ISO 14001 Certification |
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